{"product_id":"orbital-service-rolling-system-tr-1000","title":"Rolling System TR 1000 | BTH Sales","description":"\u003ch1\u003eRolling System TR 1000\u003c\/h1\u003e\n\u003cp\u003eThe Orbital Service TR 1000 Rolling System is a precision roller stand designed for orbital TIG welding of large-diameter pipes, flanges, covers, and other round assemblies. By providing controlled and repeatable rotation of the workpiece, the TR 1000 allows operators to produce consistent welds on components that are too large or difficult to handle with conventional orbital weld heads.\u003c\/p\u003e\n\u003cp\u003eDesigned to communicate directly with compatible Orbital Service welding power supplies, the TR 1000 provides synchronized rotational control for demanding orbital welding applications. Its toothed belt drive system delivers smooth, stable movement, while the integrated 3D torch arm and linear guide system provide precise torch positioning throughout the weld.\u003c\/p\u003e\n\u003cp\u003eThe TR 1000 supports a wide range of welding configurations, including pipe-to-flange, butt, fillet, edge, and cover welds. Optional AVC, OSC, and cold wire feeding systems can further expand the system's capabilities for more advanced orbital welding applications.\u003c\/p\u003e\n\u003cp\u003eWith a compact 25 kg design and modular configuration options, the TR 1000 provides a flexible solution for fabrication shops working with large-diameter pipe, process piping, pressure vessels, and other cylindrical components.\u003c\/p\u003e\n\u003cp\u003e \u003c\/p\u003e\n\u003ch3\u003eKey Features\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003ePrecision rolling system for orbital TIG welding of round components\u003cspan class=\"PDq2pG_selectionAnchor\"\u003e\u003c\/span\u003e\n\u003c\/li\u003e\n\u003cli\u003eDesigned for large-diameter pipes, flanges, covers, and cylindrical assemblies\u003c\/li\u003e\n\u003cli\u003eSupports workpiece diameters from 20 mm to 323 mm (0.79\" to 12.72\")\u003c\/li\u003e\n\u003cli\u003eOptional configurations available for applications up to approximately 1000 mm (39.37\") OD\u003c\/li\u003e\n\u003cli\u003eReal-time communication with compatible Orbital Service welding power supplies\u003c\/li\u003e\n\u003cli\u003eSmooth toothed belt drive system provides stable and repeatable rotation\u003c\/li\u003e\n\u003cli\u003eIntegrated motor control for precise rotational movement\u003c\/li\u003e\n\u003cli\u003eHydraulic 3D torch arm adjustment\u003c\/li\u003e\n\u003cli\u003eLinear guide system provides controlled and repeatable torch positioning\u003c\/li\u003e\n\u003cli\u003eSupports butt, fillet, edge, and flange welding applications\u003c\/li\u003e\n\u003cli\u003eTool-free adjustment using clamping levers and knurled adjustment screws\u003c\/li\u003e\n\u003cli\u003eLaser-engraved roller markings simplify repeatable setup\u003c\/li\u003e\n\u003cli\u003eCompatible with gas-cooled and water-cooled TIG torches\u003c\/li\u003e\n\u003cli\u003eUpgradeable with AVC, OSC, and cold wire feeding systems\u003c\/li\u003e\n\u003cli\u003eModular design allows optional table or mobile frame configurations\u003c\/li\u003e\n\u003cli\u003eCompact 25 kg (55 lb) system for easier handling and repositioning\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eApplications \u003c\/h3\u003e\n\u003cp class=\"PDq2pG_selectionAnchorContainer\"\u003eThe TR 1000 is designed for orbital welding applications where controlled rotation of the workpiece is required to achieve consistent weld quality around large or irregularly shaped components.\u003cspan class=\"PDq2pG_selectionAnchor\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003eTypical applications include:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eOrbital TIG welding\u003c\/li\u003e\n\u003cli\u003ePipe-to-flange welding\u003c\/li\u003e\n\u003cli\u003eLarge-diameter pipe welding\u003c\/li\u003e\n\u003cli\u003ePipe support and spool fabrication\u003c\/li\u003e\n\u003cli\u003ePressure vessel and cover welding\u003c\/li\u003e\n\u003cli\u003eStainless steel process piping\u003c\/li\u003e\n\u003cli\u003ePharmaceutical and high-purity process piping\u003c\/li\u003e\n\u003cli\u003eSemiconductor fabrication\u003c\/li\u003e\n\u003cli\u003eIndustrial pipe and vessel manufacturing\u003c\/li\u003e\n\u003cli\u003eWelding of large round assemblies and components\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eThe system is particularly useful for components that cannot be practically positioned inside a conventional orbital weld head. Instead of rotating the welding head around a fixed workpiece, the TR 1000 rotates the component while maintaining controlled torch positioning.\u003c\/p\u003e\n\u003cp\u003eIts modular design also allows the system to be configured for different component sizes and welding requirements, making it suitable for both general fabrication and specialized orbital welding applications.\u003c\/p\u003e\n\u003cp\u003e \u003c\/p\u003e\n\u003ch3\u003eWhy Choose the TR 1000 Rolling System?\u003c\/h3\u003e\n\u003cp class=\"PDq2pG_selectionAnchorContainer\"\u003eConsistent rotational movement is critical when performing orbital TIG welding on large-diameter components. Variations in rotation speed, torch position, or workpiece alignment can affect arc stability, heat input, and overall weld consistency.\u003cspan class=\"PDq2pG_selectionAnchor\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003eThe TR 1000 provides controlled workpiece rotation while integrating directly with compatible Orbital Service welding systems, allowing operators to maintain more consistent welding parameters throughout the process.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eKey Advantages\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eProvides repeatable rotation for consistent orbital welds\u003c\/li\u003e\n\u003cli\u003eAllows welding of components too large for conventional orbital weld heads\u003c\/li\u003e\n\u003cli\u003eSynchronizes with compatible orbital welding power supplies\u003c\/li\u003e\n\u003cli\u003eProvides precise torch positioning through the integrated linear guide and articulated arm\u003c\/li\u003e\n\u003cli\u003eSupports multiple weld configurations, including flange and butt welding\u003c\/li\u003e\n\u003cli\u003eCompact and modular design for flexible shop configurations\u003c\/li\u003e\n\u003cli\u003eCan be expanded with AVC, OSC, and cold wire systems\u003c\/li\u003e\n\u003cli\u003eTool-free adjustments simplify setup between different components\u003c\/li\u003e\n\u003cli\u003eSuitable for demanding stainless steel and high-purity welding applications\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eFor fabrication shops working with larger pipe assemblies, flanges, covers, and cylindrical components, the TR 1000 provides a controlled and repeatable method of rotating the workpiece while maintaining accurate torch positioning.\u003c\/p\u003e\n\u003ch3 class=\"PDq2pG_selectionAnchorContainer\"\u003eIncluded Components\u003cspan class=\"PDq2pG_selectionAnchor\"\u003e\u003c\/span\u003e\n\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003eTR 1000 roller stand with integrated motor control\u003c\/li\u003e\n\u003cli\u003e5 m (16.4 ft) ground cable\u003c\/li\u003e\n\u003cli\u003eLinear guide unit\u003c\/li\u003e\n\u003cli\u003e3D articulated torch arm\u003c\/li\u003e\n\u003cli\u003eTIG torch grip system\u003c\/li\u003e\n\u003cli\u003eGas-cooled TIG torch\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3 class=\"PDq2pG_selectionAnchorContainer\"\u003eOptional Accessories \u0026amp; Upgrades\u003cspan class=\"PDq2pG_selectionAnchor\"\u003e\u003c\/span\u003e\n\u003c\/h3\u003e\n\u003cp\u003eThe TR 1000 can be configured with additional equipment to expand its orbital welding capabilities, including:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eAVC (Automatic Voltage Control)\u003c\/li\u003e\n\u003cli\u003eOSC (Oscillation) system\u003c\/li\u003e\n\u003cli\u003eCold wire feeding system\u003c\/li\u003e\n\u003cli\u003eWater-cooled TIG torch configurations\u003c\/li\u003e\n\u003cli\u003eOptional table configurations\u003c\/li\u003e\n\u003cli\u003eOptional mobile frame configurations\u003c\/li\u003e\n\u003cli\u003eAdditional roller configurations for larger workpiece diameters\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003eTechnical Specifications\u003c\/h3\u003e\n\u003cdiv class=\"overflow-x-auto\"\u003e\n\u003ctable class=\"w-full border-collapse text-sm\"\u003e\n\u003cthead\u003e\n\u003ctr class=\"bg-gray-800 text-white\"\u003e\n\u003cth class=\"border border-gray-600 px-4 py-3 text-left font-semibold\"\u003eSpecification\u003c\/th\u003e\n\u003cth class=\"border border-gray-600 px-4 py-3 text-left font-semibold\"\u003eDetails\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr class=\"bg-white\"\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3 font-medium\"\u003eProduct Name\u003c\/td\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3\"\u003eTR1000 Rolling System\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr class=\"bg-gray-50\"\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3 font-medium\"\u003eProduct Type\u003c\/td\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3\"\u003eOrbital Welding Rolling System\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr class=\"bg-white\"\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3 font-medium\"\u003eStandard Pipe Diameter Range\u003c\/td\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3\"\u003eOD 20–323 mm\u003cbr\u003e(0.79\"–12.72\")\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr class=\"bg-gray-50\"\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3 font-medium\"\u003eOptional Capacity\u003c\/td\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3\"\u003eUp to approximately OD 1000 mm\u003cbr\u003e(39.37\")\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr class=\"bg-white\"\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3 font-medium\"\u003eDrive System\u003c\/td\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3\"\u003eToothed belt drive\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr class=\"bg-gray-50\"\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3 font-medium\"\u003eMotor Control\u003c\/td\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3\"\u003eIntegrated\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr class=\"bg-white\"\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3 font-medium\"\u003eTorch Adjustment\u003c\/td\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3\"\u003eHydraulic 3D articulated arm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr class=\"bg-gray-50\"\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3 font-medium\"\u003eTorch Positioning\u003c\/td\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3\"\u003eLinear guide unit\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr class=\"bg-white\"\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3 font-medium\"\u003eWelding Configurations\u003c\/td\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3\"\u003eButt, fillet, edge, and flange welding\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr class=\"bg-gray-50\"\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3 font-medium\"\u003eTorch Compatibility\u003c\/td\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3\"\u003eGas-cooled and water-cooled TIG torches\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr class=\"bg-white\"\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3 font-medium\"\u003eOptional Functions\u003c\/td\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3\"\u003eAVC, OSC, cold wire feeding\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr class=\"bg-gray-50\"\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3 font-medium\"\u003eDimensions\u003c\/td\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3\"\u003e710 × 500 × 730 mm\u003cbr\u003e(27.95\" × 19.69\" × 28.74\")\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr class=\"bg-white\"\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3 font-medium\"\u003eWeight\u003c\/td\u003e\n\u003ctd class=\"border border-gray-300 px-4 py-3\"\u003e25 kg (55 lb), including gas-cooled TIG torch\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003c\/div\u003e\n\u003cstyle\u003e\n  .faq-block details {\n    background: #fff;\n    border: 1px solid #e5e7eb;\n    border-radius: 10px;\n    margin-bottom: 12px;\n    overflow: hidden;\n    transition: box-shadow 0.2s ease;\n  }\n  .faq-block details[open] {\n    box-shadow: 0 4px 12px rgba(0,0,0,0.08);\n  }\n  .faq-block summary {\n    padding: 16px 20px;\n    font-weight: 600;\n    font-size: 1.05rem;\n    cursor: pointer;\n    list-style: none;\n    display: flex;\n    justify-content: space-between;\n    align-items: center;\n    background: #f9fafb;\n  }\n  .faq-block summary::-webkit-details-marker {\n    display: none;\n  }\n  .faq-block summary::after {\n    content: \"+\";\n    font-size: 1.4rem;\n    font-weight: 400;\n    color: #6b7280;\n    transition: transform 0.2s ease;\n  }\n  .faq-block details[open] summary::after {\n    content: \"−\";\n  }\n  .faq-block .faq-answer {\n    padding: 0 20px 18px;\n    color: #374151;\n    line-height: 1.6;\n  }\n\u003c\/style\u003e\n\n\u003cdiv class=\"faq-block\"\u003e\n  \u003ch2 style=\"font-size: 1.5rem; font-weight: 700; margin-bottom: 20px;\"\u003eFrequently Asked Questions\u003c\/h2\u003e\n\n  \u003cdetails\u003e\n    \u003csummary\u003eWhat is the Orbital Service TR 1000?\u003c\/summary\u003e\n    \u003cdiv class=\"faq-answer\"\u003e\n      The TR 1000 is a motorized rolling system designed to rotate large pipes, flanges, covers, and round components during orbital TIG welding. It provides controlled workpiece rotation while maintaining accurate torch positioning.\n    \u003c\/div\u003e\n  \u003c\/details\u003e\n\n  \u003cdetails\u003e\n    \u003csummary\u003eWhat size pipe can the TR 1000 accommodate?\u003c\/summary\u003e\n    \u003cdiv class=\"faq-answer\"\u003e\n      The standard system is designed for pipe and round components from 20 mm to 323 mm (0.79\" to 12.72\") outside diameter. Optional configurations are available for applications involving components up to approximately 1000 mm (39.37\") OD.\n    \u003c\/div\u003e\n  \u003c\/details\u003e\n\n  \u003cdetails\u003e\n    \u003csummary\u003eWhat types of welds can be performed?\u003c\/summary\u003e\n    \u003cdiv class=\"faq-answer\"\u003e\n      The TR 1000 can be configured for butt welds, fillet welds, edge welds, and flange welds, making it suitable for a variety of pipe and component fabrication applications.\n    \u003c\/div\u003e\n  \u003c\/details\u003e\n\n  \u003cdetails\u003e\n    \u003csummary\u003eDoes the TR 1000 work with Orbital Service welding machines?\u003c\/summary\u003e\n    \u003cdiv class=\"faq-answer\"\u003e\n      Yes. The TR 1000 is designed to communicate directly with compatible Orbital Service orbital welding power supplies, allowing synchronized control between the rolling system and welding equipment.\n    \u003c\/div\u003e\n  \u003c\/details\u003e\n\n  \u003cdetails\u003e\n    \u003csummary\u003eCan the TR 1000 be used with other orbital welding power supplies?\u003c\/summary\u003e\n    \u003cdiv class=\"faq-answer\"\u003e\n      The system is designed primarily for integration with Orbital Service equipment, but its configuration can support compatibility with other welding systems depending on the application and required interface. Contact us to confirm compatibility with a specific power supply.\n    \u003c\/div\u003e\n  \u003c\/details\u003e\n\n  \u003cdetails\u003e\n    \u003csummary\u003eWhat torch does the TR 1000 use?\u003c\/summary\u003e\n    \u003cdiv class=\"faq-answer\"\u003e\n      The standard configuration includes a gas-cooled TIG torch, while the system can also be configured for water-cooled TIG torches depending on the application.\n    \u003c\/div\u003e\n  \u003c\/details\u003e\n\n  \u003cdetails\u003e\n    \u003csummary\u003eCan the TR 1000 perform automatic welding?\u003c\/summary\u003e\n    \u003cdiv class=\"faq-answer\"\u003e\n      The rolling system provides controlled, motorized workpiece rotation and can communicate with compatible Orbital Service welding systems. Additional automation capabilities such as AVC, OSC, and cold wire feeding can be added depending on the required welding process.\n    \u003c\/div\u003e\n  \u003c\/details\u003e\n\n  \u003cdetails\u003e\n    \u003csummary\u003eWhat is included with the TR 1000?\u003c\/summary\u003e\n    \u003cdiv class=\"faq-answer\"\u003e\n      The standard system includes the roller stand with integrated motor control, a 5 m ground cable, linear guide unit, 3D articulated torch arm, and TIG torch grip system.\n    \u003c\/div\u003e\n  \u003c\/details\u003e\n\n  \u003cdetails\u003e\n    \u003csummary\u003eCan the TR 1000 handle components larger than 323 mm?\u003c\/summary\u003e\n    \u003cdiv class=\"faq-answer\"\u003e\n      Yes. Optional configurations are available for significantly larger components, with applications up to approximately 1000 mm (39.37\") OD.\n    \u003c\/div\u003e\n  \u003c\/details\u003e\n\n  \u003cdetails\u003e\n    \u003csummary\u003eIs the TR 1000 portable?\u003c\/summary\u003e\n    \u003cdiv class=\"faq-answer\"\u003e\n      At approximately 25 kg (55 lb) including the gas-cooled TIG torch, the TR 1000 is relatively compact for a motorized orbital welding positioner. Optional mobile frame configurations can also be used when greater mobility is required.\n    \u003c\/div\u003e\n  \u003c\/details\u003e\n\n  \u003cdetails\u003e\n    \u003csummary\u003eWhat optional upgrades are available?\u003c\/summary\u003e\n    \u003cdiv class=\"faq-answer\"\u003e\n      Available upgrades include AVC, OSC, cold wire feeding, water-cooled torch configurations, and alternative table or mobile frame configurations.\n    \u003c\/div\u003e\n  \u003c\/details\u003e\n\u003c\/div\u003e","brand":"BTH Sales","offers":[{"title":"Default Title","offer_id":43753916989527,"sku":null,"price":7099.0,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0556\/0215\/1511\/files\/TR1000-Rollenbock-Rolling_System.jpg?v=1779377898","url":"https:\/\/bthsales.ca\/products\/orbital-service-rolling-system-tr-1000","provider":"BTH Sales","version":"1.0","type":"link"}