

Orbital TIG Tack Staplers
Orbital Service TIG Tack Staplers are precision tube alignment clamps designed to simplify fit-up and tack welding preparation for TIG and orbital welding applications.
These stainless steel tack welding pliers securely position tube and fitting joints before welding, helping operators maintain alignment, reduce setup time, and improve consistency during tube assembly.
Available in narrow jaw and wide jaw configurations, TIG Tack Staplers support tube diameters from Ø 4 mm to Ø 114.3 mm (0.157" to 4.5"), making them suitable for applications ranging from micro-diameter tubing to larger process piping assemblies.
Built for demanding fabrication environments, TIG Tack Staplers provide a lightweight and reliable solution for precision welding preparation, hygienic piping systems, and orbital welding applications where accurate fit-up is essential.
Key Features
- Precision tack welding clamp system – Holds tube and fittings securely in position during TIG welding preparation
- Narrow and wide jaw configurations – Allows operators to select the ideal clamp style for different tube sizes and applications
- Wide diameter coverage – Supports tubing from Ø 4 mm to Ø 114.3 mm (0.157" to 4.5")
- Stainless steel construction – Provides corrosion resistance and long-term durability in demanding environments
- Improves tube alignment – Helps maintain consistent fit-up before final welding
- Reduces setup time – Simplifies positioning and temporary holding during tack welding
- Designed for tube-to-tube and fitting alignment – Supports accurate assembly before completing welds
- MicroFit compatible design – Suitable for ultra-small tubing and precision orbital welding applications
- Lightweight and compact construction – Easy to handle in fabrication shops and field installations
- Supports high-purity applications – Ideal for sanitary, process, and precision tube welding environments
Applications
Orbital Service TIG Tack Staplers are designed for temporary tube and fitting alignment during TIG and orbital welding preparation.
Common applications include:
- Orbital tube welding preparation
- Hygienic stainless steel process piping
- Semiconductor and high-purity tubing systems
- Pharmaceutical and food-grade piping installations
- Instrumentation and small-diameter process tubing
- Tube-to-tube and fitting-to-fitting alignment
- MicroFit welding applications
- Stainless steel fabrication and assembly
- Precision tack welding before final weld completion
The available jaw configurations allow the TIG Tack Stapler system to be matched to the application, from ultra-small tubing assemblies to larger industrial process piping.
Why Choose Orbital Service TIG Tack Staplers?
Orbital Service TIG Tack Staplers help welders achieve accurate tube fit-up and alignment before completing TIG or orbital welds.
By securely holding components in position during tack welding preparation, they reduce manual setup effort and improve repeatability in precision fabrication environments.
Key advantages include:
- Improved tube and fitting alignment before final welding
- Faster and easier tack welding preparation
- Supports consistent fit-up for orbital welding applications
- Covers both micro tubing and larger process pipe diameters
- Stainless steel construction for durability and corrosion resistance
- Compact design for shop and field applications
- Available in narrow and wide jaw configurations for application flexibility
Technical Specifications
| Specification | Narrow Jaw | Wide Jaw |
|---|---|---|
| Tube Diameter Range | Ø 4 mm – 19.05 mm | Ø 6 mm – 114.3 mm |
| Imperial Diameter Range | 0.157" – 0.75" | 0.236" – 4.5" |
| Material | Stainless Steel | Stainless Steel |
| Application Type | MicroFit and small-diameter tube alignment | General tube and process pipe alignment |
| Welding Use | TIG and orbital welding preparation | TIG and orbital welding preparation |
| Corrosion Resistance | Yes | Yes |
| Custom Sizes Available | On Request | On Request |
Frequently Asked Questions
What are TIG Tack Staplers used for?
TIG Tack Staplers are used to temporarily align and hold tube and fitting joints before TIG or orbital welding, helping improve fit-up accuracy and weld consistency.
What is the difference between the narrow jaw and wide jaw versions?
The narrow jaw version is designed for small-diameter tubing and MicroFit applications, while the wide jaw version supports larger tube and process pipe assemblies.
What tube sizes can TIG Tack Staplers accommodate?
The TIG Tack Stapler range supports tubing from Ø 4 mm to Ø 114.3 mm (0.157" to 4.5"), depending on the jaw configuration selected.
Are TIG Tack Staplers suitable for stainless steel process piping?
Yes. Their stainless steel construction and precision alignment design make them suitable for hygienic, high-purity, and industrial stainless steel piping applications.
Can TIG Tack Staplers be used with orbital welding systems?
Yes. They are designed specifically to assist with tube alignment and preparation before TIG and orbital welding processes.
What materials are TIG Tack Staplers made from?
TIG Tack Staplers are manufactured from stainless steel for corrosion resistance, durability, and compatibility with demanding fabrication environments.
Are custom sizes available?
Yes. Additional diameter configurations can be requested depending on application requirements.